Packaging Solutions · Fragrance & Home Fragrance

Fragrance and home fragrance packaging: the complete system, with the numbers

A complete fragrance packaging system from China is five components from three or four factories: flacon, pump, cap, collar and box. Built on stock glass with your colour carried by the cap, box and print, it starts near 1,000 sets and ships 15-25 days after golden-sample approval; a fully custom-coloured family lands at 3,000-5,000 sets and 30-40 days; your own flacon shape means 10,000+ pieces and 45-60 days of tooling first. Reed-diffuser and candle families follow the same rules on 100-200 ml and 200-500 g stock glass. The components stay matched because they are developed against one Pantone reference, decorated in one run and QC'd as a set. This page is the umbrella above our flagship perfume bottle supplier programme and the existing home fragrance packaging page.

Figures reflect common industry thresholds and partner-factory practice, September 2026; product-specific values are agreed in your specification.

The Direct Answer

What a fragrance packaging system costs and takes, in one paragraph.

A perfume pack is a glass flacon (30, 50 or 100 ml), a fine-mist pump on a crimp FEA 15 or screw 15/415 / 18/415 neck, a cap, a collar and a rigid box. A reed-diffuser pack is a 100-200 ml short-neck bottle, a stopper or collar and cap, reeds and a box. A candle pack is a 200-500 g straight-wall vessel, a lid, a label and a box. On stock glass none of them needs a mould; the minimum is set by decoration, and decoration is set up per shape, so the honest floor is around 1,000 sets for a stock-glass family and 3,000-5,000 sets once every component carries a sprayed custom colour. Glass decoration adds roughly RMB 0.5-1.1 (approx. USD 0.07-0.15) per bottle for spray, RMB 0.1 (USD 0.014) per colour for screen print and RMB 0.4 (USD 0.055) per design for hot stamp, depending on coverage and colour difficulty. The rest of this page gives the three product systems as tables, the crimp-versus-screw decision, the decoration minimums, the pump test protocol and the one boundary we hold on dangerous goods.

For the flacon itself in full depth, go to the perfume bottle supplier page; it is the flagship of this programme and carries the component-by-component minimums this page summarises. The numbers behind the glass are on glass bottle specifications, and the numbers behind the neck are on neck finish and closure standards.

System 1 · Perfume

The perfume system: flacon, pump, cap, collar, box.

The commercial spine is 30 / 50 / 100 ml for eau de parfum, with 10 ml travel sprays and 2 ml vials as the discovery layer. Each row below is a separate factory with a separate minimum; a published figure of 5,000 means 5,000 of each part, not 5,000 sets.

ComponentMaterial and optionsMOQ floor (industry / partner practice)Mould or set-up costLead time (factory gate)
Glass flacon 30 / 50 / 100 mlSuper-flint or crystal-white soda-lime glass; standard flint where sprayed; blow-blow or press forming; FEA 15 crimp neck or 15/415, 18/415 screw neck500-1,000 stock clear · 3,000-5,000 sprayed · 10,000+ own mouldNone on stock; glass mould RMB 2,500-4,000 per set (approx. USD 350-555), 4-8 cavity set RMB 16,000-32,000 (USD 2,200-4,450); a full custom flacon programme is commonly quoted at USD 8,000-20,000 toolingStock 15-25 days · sprayed 30-40 days · made-to-order glass 30-60 days plus 45-60 days tooling
Fine-mist pumpCrimp (aluminium collar, semi- or full-crimp) or screw (plastic collar); SUS304 spring; 0.1-0.2 ml per shot; neck 12.5-24 mm chosen to the bottle~1,000 stock silver / gold · 10,000 custom-colour collarStock tooling; a proprietary pump has many components and costly tooling, so stock is the defaultShips with the flacon; IQC-sampled before assembly
CapSprayed ABS, anodised aluminium, wood, magnetic-close, electroplated accents2,000-5,000 sprayed ABS · 5,000-10,000 magnetic or platedSpray fixtures and colour matching; plating line set up for your tone aloneSprayed 30-40 days; plating about 6 h per cycle once racked
Collar / ferruleAluminium, anodised or sprayed, matched to the pumpStock silver / gold lower · 10,000 custom toneAnodising fixtures; a second anodising batch rarely matches the first without a control sample25-40 days for anodised aluminium
Rigid boxRigid or folding board, EVA or paper insert, hot stamp, soft-touch laminate1,000-2,000Hot-stamp die and print plates; small one-offCut after the flacon is confirmed; the insert is measured off the approved sample

The practical read. A fully custom-coloured family lands around 3,000-5,000 sets. Below that, the honest route is a stock flacon and a stock collar with your colour carried by the cap, the box and the print. It reads premium on shelf and starts near 1,000 sets. The collar is usually the constraint on a small custom-colour run, and the usual fix is a stock collar with a custom cap.

System 2 · Reed Diffuser

The reed-diffuser system: bottle, stopper or collar, reeds, box.

A diffuser leaks or evaporates too fast when the neck, the reducer plug and the cap are bought as three items instead of one system. The neck finish is written on the bottle drawing first; the closure is bought to it.

ComponentMaterial and optionsMOQ floor (industry / partner practice)Mould or set-up costLead time (factory gate)
Diffuser bottle 100-200 mlShort-neck round or square glass; high-flint or standard flint; clear, frosted, sprayed matte or inside-spray tintLow thousands on stock glass · 2,000-5,000 sprayed · 30,000+ made-to-orderNone on stock; glass mould from RMB 2,500 (approx. USD 350) per set if a shape is cutStock 15-25 days · sprayed 30-40 days · glass 30-60 days
Stopper, collar and cap, or reducer plugPlastic reducer plug (PE / PP) with screw cap; aluminium or sprayed collar; glass or wood stopper as a premium option2,000-5,000 sprayed · 10,000 electroplated or custom-tone anodisedSpray fixtures; plating line set-up drives the 10,000With the bottle; matched to the neck drawing
ReedsRattan or fibre reeds, natural or dyed black; length chosen to bottle heightRarely the constraintNoneStocked
BoxFolding carton or rigid box, E-flute or laminated board, hot stamp, insert2,000-5,000 folding or rigid; digital print reaches lower for simple cartonsHot-stamp die and print platesAfter bottle approval
System 3 · Candle

The candle system: vessel, lid, label, box.

A candle vessel has to take burn temperature without stress cracking, which is a glass-forming question rather than a decoration one. We specify annealed, appropriately thick candle glass that is rated for candle use, tested for internal stress to GB 4545 and thermal shock to GB/T 4547, and not a repurposed cosmetic jar.

ComponentMaterial and optionsMOQ floor (industry / partner practice)Mould or set-up costLead time (factory gate)
Glass vessel 200-500 gStraight-wall, thick-base pressed or blown glass; clear, frosted, sprayed matte Pantone, soft-touch coatingLow thousands stock · 2,000-5,000 sprayed · 30,000+ made-to-orderNone on stock; glass mould RMB 2,500-4,000 per set (approx. USD 350-555) if a shape is cutStock 15-25 days · sprayed 30-40 days · glass 30-60 days
LidMatching glass lid, metal lid (anodised or powder-coated aluminium, tinplate), wood or bamboo2,000-5,000 sprayed or powder-coated · 10,000 electroplatedPowder coat cures at 185°C for 15 min; anodising fixtures; plating set-up drives the 10,000Aluminium components 25-40 days
Label or direct decorationPressure-sensitive label from ~500 pcs; screen print RMB 0.1 per colour; hot stamp RMB 0.4 per design; frostingLabels ~500 · screen print 2,000Screens and dies, a small one-off+5-7 days for screen print or hot stamp on top of the glass cycle
BoxFolding carton or rigid box with insert; kraft or laminated board2,000-5,000; below about 1,000 the printer cannot nest the sheet economicallyPrint plates and hot-stamp dieAfter vessel approval

Empty vessels are the default. Where a brand wants finished poured candles, that is coordinated separately through partner factories because pouring, wick-centring and cure are their own specialism; the packaging order stays a packaging order. The existing home fragrance packaging page shows how candle, diffuser and room spray share one design language.

The Structural Decision

Crimp or screw, decided in one table.

This choice fixes the neck on the glass drawing, your filler's equipment and whether the bottle can ever be refilled. It cannot be changed after the glass order.

QuestionCrimp (FEA 15)Screw (15/415 · 18/415)
LookSeamless, classic fine fragranceVisible collar; near-identical from arm's length with a good anodised collar
FillingRequires a crimping machine; confirm the filler's capability in writing before ordering glassAny filler, including hand filling at small scale
RefillableNo; the pump is permanent and a failed crimp scraps the bottleYes; relevant for EU PPWR-era sustainability claims
Spray qualityFinest, most even mistVery good from a fragrance-grade pump; poor from a generic toner pump. A pump-quality question, not a thread question
Thread engagementCrimped aluminium collar, torque verified 58.8-224 N by diameter415 series, 2 thread turns, tall neck; opening torque 0.2-0.7 N·m
Our honest defaultPrestige positioning with a proper co-packerFirst indie launch, unless crimping capability is confirmed in writing
Colour & Decoration

One Pantone, one run, one hand.

Sprayed lacquer on glass, an anodised or sprayed collar, a sprayed ABS or wood cap and printed laminated board are four materials that only match if they are developed against one Pantone reference and approved together. We run the family's decoration in one coordinated pass and you approve physical samples of every component side by side, in one hand, before production. Two rules from our matched-collection guide apply here with force: a spray minimum attaches to the shape, not the colour, so a flacon, a diffuser bottle and a candle vessel in one colour are three spray set-ups; and moulded-in colour and sprayed colour do not match each other even when both match the chip.

Glass decorationSet-up that drives the minimumRealistic minimumIndicative add-on cost (depending on coverage and colour)
Spray coating (matte, gloss, gradient, inside-spray tint)Spray line set up, run and cleaned down for your tone; 7-step pre-treatment, 20 min dry2,000-5,000 per shape; 3,000-5,000 on clear perfume glassRMB 0.5-1.1 per bottle (approx. USD 0.07-0.15)
Frosting (acid-etch)Etch pass on finished clear glass; frost stops below the thread; no bright spots on the A faceModerate; typically with the sprayed runPer bottle, by size
Screen printA screen per colour; cylinder counts as one colour, a shaped flacon as two or more2,000RMB 0.1 per colour (approx. USD 0.014); high-temperature ink is duller, low-temperature ink brighter but weaker
Hot stampA die, cut once and reusable; ≤2 passes combined with screen printSmall one-offRMB 0.4 per design (approx. USD 0.055)
Electroplating or vacuum metallising (caps, collars, accents)Plating line configured for your tone; ~6 h per metallising cycle10,000; not moved by any supplierMedium to high; exterior components only, never in contact with the formula
Soft-touch coatingAdditional coat over the spray; anti-fingerprint layer recommended for candlesWith the sprayed runPer bottle, by size

Adhesion is verified the same way on every process: 3M 600 tape over print and hot stamp, 3M 810 over cross-hatched spray and plating, ten passes, pulled at 45°, no lift. The full menu and the process limits are on decoration process comparison.

Where Orders Are Won or Lost

The pump QC protocol.

Around six in ten fragrance packaging failures are pump failures: weak atomisation, leak-back, dead pumps out of the box. Glass rarely fails; sprayers do. So our pre-shipment inspection on a fragrance order goes beyond the standard AQL visual check and sits under the four gates on our QC standards page.

CheckMethodPass threshold
AtomisationSampled pumps sprayed to a target card; pattern compared with the retained golden sampleEven mist, no droplets or streams
Priming and doseFill to nominal, prime, weigh; 50 strokes, weigh again; repeat three timesPrimes within the specified stroke count; 0.1-0.2 ml per shot; dosing error within 0.02 g
Service lifeContinuous actuation; n = V total ÷ V per shot × 1.2 safety factor≥1,500 actuations
LeakSealed units, inverted dwell; vacuum chamber for volatile bulks-0.08 MPa for 15 min, loss ≤0.5%
Collar torqueTorque meter on the crimped or screwed collar58.8-224 N by diameter; overcap cycled open and closed with no cracking or loosening
Fit as a setPump on bottle, cap on collar, flacon in box insertComponents QC'd together, not in isolation; colour at agreed ΔE under D65 light
Retained sampleSealed golden sample kept for the life of the programmeReorders checked against the same physical reference

A sprayer that passes on water and fails on your juice is a viscosity or compatibility question, which is why sample pumps are tested with your actual bulk. Alcohol above 30% attacks PET, so the flacon is glass and any plastic in the pump path is checked against the formula; see the formula-to-packaging compatibility matrix. Full sprayer specifications are on airless, pump and sprayer specifications.

One Boundary

Empty packaging only. Filled alcohol product is dangerous goods, and it is yours.

We supply empty packaging. Once filled, an alcohol-based fragrance ships as dangerous goods; the classification, the documentation and the carrier are your filler's and your freight forwarder's domain. That boundary does not change for a room spray or a diffuser oil. What we do control is the empty pack in transit: double-wall B/C or A/B cartons, suspended trays and air-column bags rated at 200 kg or more and tested to ISTA 3A, one cell per bottle, a polythene liner in each carton, and a target breakage on arrival of 0.3% or below, agreed up front rather than argued afterwards. Empty packaging is volume rather than weight, so sea is typically 5-8 times cheaper per cubic metre than air, at 25-40 days to Europe or the US East Coast. The packing specification is on export packing and transit standards.

Timeline

Lead time for a fragrance family, by route.

RouteSamplesProduction (factory gate)Buffered commitment (×1.3)
Stock flacon, undecorated, stock pump and collar, printed box7-10 days; stock samples usually free with courier at your cost15-25 days20-33 days; +15 days if the order touches Chinese New Year
Stock glass, sprayed custom colour across flacon, cap and boxColour development and sprayed samples 10-14 days; decorated sample fees credited against the first order30-40 days after approval39-52 days
Custom flacon from a new mould45-60 days tooling, then first shots and a 500-piece trial run at ≥95% yield30-60 days made-to-order glassPlan on a 90-120-day full programme
Reed diffuser or candle family on stock glass, sprayed10-14 days30-40 days39-52 days

Spray coating, plating and glass furnaces are the first processes curtailed during environmental restrictions, most frequent from November to March, which is why decoration-heavy fragrance programmes carry the highest exposure and why the buffer exists. For a Q1 launch in the US or Europe, the golden sample should be signed and the deposit paid by the first week of December. The full calendar is on lead time and the China production calendar.

Six-Module Program

How the six-module program applies to fragrance and home fragrance packaging.

Every Vella project runs through the same six modules, described on how we work. Here is what each one does for fragrance and home fragrance packaging, and the document you receive at the end of it.

ModuleWhat we do for this categoryDeliverable
1 · SpecCapacity, glass grade, neck (FEA 15 or 415), pump dose, collar type, cap material, box style and insert; Pantone reference; A/B/C surface classes for clear glassPackaging Spec Sheet
2 · SourceRoute each component to the glassworks, pump line, cap and collar decorator and box maker already tooled for the run size; two to three options with minimums and lead times side by sideQuote + Supplier Options
3 · SampleSprayed and printed samples of every component approved together in one hand; sample pumps tested with your actual juiceGolden Sample + Compatibility Report
4 · MouldOnly where a custom flacon is justified: glass mould quoted per set, 30/40/30 payment, ownership with the brand and transfer right written inMould Ownership Agreement
5 · QCFour gates plus the pump protocol: atomisation, dose, life, leak, torque, fit as a set; colour at agreed ΔE under D65Inspection Report
6 · ShipBox cut after glass confirmation; suspended-tray glass packing to ISTA 3A; empty packaging only; one consolidated shipment from all factoriesProduction Calendar + Packing Standard
Who We Are

A sourcing partner, not a glassworks.

Vella is a Guangzhou-based beauty packaging solutions provider that helps indie and emerging cosmetic brands specify, source, sample, tool, quality-control and ship complete packaging systems — bottles, jars, tubes, pumps, closures and cartons — from vetted Chinese partner factories operating to ISO 22716 / GMP, with published engineering standards and low minimums.

Fragrance is where that model earns its keep, because a perfume pack is five components from three or four factories and nobody at any one of them is paid to make the cap match the bottle. We are, and the flagship perfume bottle supplier page shows what that looks like piece by piece. For a first launch with fewer than three SKUs, the indie brand launch plan covers budget, timeline and samples; for what the minimums look like across every route, see low MOQ cosmetic packaging. All solution pages are listed on the packaging solutions hub, and a brief can go straight to contact.

Questions

Frequently asked

What is the real MOQ for a complete perfume packaging set from China?
It depends on how much of the set is made for you. A stock flacon, undecorated and clear, starts around 500-1,000 pieces; a stock flacon with a screen-printed logo around 2,000; a sprayed custom colour or gradient 3,000-5,000, because clear perfume glass is rejected harder than jar glass; a custom-colour or plated collar and cap 10,000; and your own flacon shape from a new mould 10,000 or more plus tooling. The practical result is that a fully custom-coloured family lands around 3,000-5,000 sets, and a set built on a stock flacon and stock collar with colour carried by the cap, box and print starts near 1,000 sets. Every figure comes from partner factories already tooled for that route, not from a single Vella floor.
Should my perfume use a crimp pump or a screw pump?
Crimp (FEA 15) gives the seamless, classic fine-fragrance look and the finest mist, but it needs a crimping machine at the filler, cannot be refilled, and a failed crimp scraps the bottle. Screw (15/415 or 18/415) works with any filler including hand filling at small scale, is refill-friendly, and from arm's length a good anodised collar reads almost the same. Our default for a first indie launch is screw unless the filler confirms crimping capability in writing; for prestige positioning with an established co-packer, crimp. The decision is structural: it fixes the neck on the glass drawing and cannot be changed after the glass order.
How long does fragrance packaging take from China?
Stock, undecorated flacons: samples in 7-10 days, production 15-25 days at the factory gate. Sprayed custom colour: colour development and sprayed samples 10-14 days, then 30-40 days production after approval. Custom glass mould: add 45-60 days of tooling before any of that, with made-to-order glass running 30-60 days. Rigid boxes are cut only after the glass is confirmed, so the box sits inside the glass window rather than in parallel. Sea freight is 25-40 days to Europe or the US East Coast and 15-20 days to the West Coast. We commit dates on the quoted cycle multiplied by 1.3, with a flat 15 days added across Chinese New Year.
Can you match one Pantone colour across the flacon, cap, collar and box?
Yes, and the method matters more than the promise. Sprayed lacquer on glass, an anodised or sprayed aluminium collar, a sprayed ABS or wood cap and printed laminated board are four different processes from three or four factories, and they drift apart when nobody holds a single reference. We develop the whole family against one Pantone chip, run the decoration in one coordinated pass, and you approve physical samples of every component side by side, in one hand, before production. Colour is then judged at an agreed ΔE under D65 light against the signed golden sample, not by eye under warehouse lighting.
Do you ship filled perfume, or only empty bottles?
Empty packaging only. Once filled, an alcohol-based fragrance is a dangerous-goods shipment, and that classification, its documentation and its carrier belong to your filler and your freight forwarder. We supply the flacon, pump, cap, collar and box tested as a set and packed to our export standard, with breakage on glass targeted at 0.3% or below. Anyone who casually offers to handle filled alcohol product for you as part of a packaging order is a warning sign rather than a convenience.
What does the pump QC protocol cover on a perfume order?
Around six in ten fragrance packaging failures are pump failures, so our pre-shipment inspection goes beyond the standard visual AQL check. Sampled pumps are sprayed to a target card and the mist pattern compared with the retained golden sample; pumps must prime within the specified number of strokes and deliver a consistent 0.1-0.2 ml (60-100 microlitre) dose, weighed over 50 strokes and repeated three times; sealed units go through an inverted dwell test; collar torque is verified on a torque meter within the 58.8-224 N range specified by diameter; and the fit is checked as a set, pump on bottle, cap on collar, flacon in insert. Service life is rated at 1,500 actuations or more.
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Guides for this solution

The questions brands ask us most.

Not sure what to specify? Use the Packaging Spec Builder — formula, volume, quantity and launch date in, a 12-line spec sheet with MOQ verdict and order-by date out.

Building a fragrance family?

Tell us the flacon, the diffuser or the candle; we quote the whole set.

Size, quantity, crimp or screw if you know it, and your colour direction. We come back within 24 hours with matching families and indicative FOB pricing for every component, bottle to box.

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